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Air-Cooled Chiller Industrial-Grade Overhaul Service | Maximize Performance with EKG M&E Sdn Bhd

Why is an Industrial-Grade Overhaul Essential for Air-Cooled Chillers?

Air-cooled chillers are critical for industrial cooling applications, ensuring temperature stability, process efficiency, and energy optimization. Over time, mechanical wear, refrigerant leaks, airflow issues, and system inefficiencies can degrade performance, leading to higher energy consumption, costly repairs, and unexpected downtime. A full industrial-grade overhaul restores chiller efficiency, extends operational lifespan, and prevents failures. EKG M&E Sdn Bhd provides comprehensive industrial-grade chiller overhaul services, ensuring peak reliability and cost-effective operation.

Our ISO-certified chiller overhaul services cater to:

• Manufacturing & Processing Plants
• Commercial Buildings (Offices, Malls, Hotels, Hospitals)
• Data Centers & IT Cooling Systems
• Pharmaceutical & Healthcare Cooling
• Food Processing & Cold Storage Units

Signs Your Air-Cooled Chiller Needs an Industrial-Grade Overhaul

Reduced Cooling Capacity & Inconsistent Temperatures

• Chiller struggling to maintain set temperatures
• Uneven cooling affecting production processes or comfort levels

High Energy Consumption & Operational Costs

• Increased electricity bills due to inefficient system operation
• Compressor and fans working harder than necessary

Frequent Breakdowns & Unplanned Downtime

• Recurring compressor failures, refrigerant leaks, and system shutdowns
• Expensive emergency repairs affecting productivity

Refrigerant Leaks & Poor System Efficiency

• Low refrigerant levels causing cooling inefficiencies
• Refrigerant circuit contamination leading to pressure imbalances

Noisy Operation & Mechanical Wear

• Grinding, knocking, or humming sounds indicating bearing or fan motor issues
• Excessive vibration leading to loose connections and misalignment

Comprehensive Air-Cooled Chiller Industrial-Grade Overhaul by EKG M&E Sdn Bhd

 Full Chiller System Inspection & Diagnostics

• Conduct detailed system performance analysis and fault detection
• Identify worn-out components, airflow restrictions, and electrical inefficiencies

Compressor Overhaul & Reconditioning

• Inspect and refurbish compressor bearings, pistons, and seals
• Recalibrate compressor operation for optimal cooling efficiency

 Heat Exchanger & Coil Restoration

• Deep clean and descale evaporator and condenser coils
• Apply anti-corrosion coatings to extend coil lifespan

Refrigerant System Rebalancing & Leak Repair

• Detect and seal refrigerant leaks in piping and valves
• Recharge refrigerant to manufacturer-recommended levels

 Fan & Motor Overhaul

• Replace or refurbish fan blades, motor windings, and bearings
• Upgrade to high-efficiency fans for optimized airflow

Electrical System Upgrade & Smart Controls Integration

• Inspect and replace faulty relays, circuit breakers, and control panels
• Upgrade to IoT-enabled chiller automation for real-time monitoring

 Piping, Valve, & Expansion System Overhaul

• Replace damaged refrigerant piping, expansion valves, and pressure regulators
• Ensure proper liquid flow for improved thermal efficiency

Lubrication System Enhancement

• Change compressor oil, clean filters, and optimize lubrication pathways
• Conduct oil viscosity testing and contaminant removal

System Calibration & Energy Efficiency Testing

• Validate load performance, cooling output, and airflow dynamics
• Ensure ISO-compliant energy efficiency standards

 Preventive Maintenance & Future Overhaul Scheduling

• Offer customized maintenance programs for long-term reliability
• Provide performance tracking and energy-saving recommendations

Why Choose EKG M&E Sdn Bhd for Industrial-Grade Chiller Overhaul?

• Certified HVAC Experts – Specialists in full system refurbishments and efficiency optimization
• ISO-Certified Maintenance & Overhaul Procedures – Ensuring compliance with industry best practices
• Data-Driven Energy Optimization – Conducting real-time diagnostics to maximize energy savings
• Fast & Reliable Service – Providing quick turnaround times with expert solutions
• Cost-Effective & Sustainable Solutions – Helping industries reduce operational costs while improving performance

Maximize Chiller Efficiency & Reduce Downtime – Contact EKG M&E Sdn Bhd Today!

Prevent unplanned system failures, high energy costs, and cooling inefficiencies with EKG M&E Sdn Bhd’s expert air-cooled chiller industrial-grade overhaul services. Our certified technicians provide high-quality repairs, system upgrades, and preventive maintenance solutions to keep your HVAC system operating at peak efficiency.

Need a professional industrial chiller overhaul? Contact us now! We provide expert chiller refurbishment services across Malaysia!