Air-cooled chiller refrigerant leak pressure testing

Air-cooled chiller refrigerant leak pressure testing


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Air-Cooled Chiller Refrigerant Leak Pressure Testing – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we offer professional refrigerant leak pressure testing for air-cooled chillers to detect hidden leaks, verify system integrity, and ensure your chiller operates at peak cooling efficiency and safety standards. Pressure testing is a highly accurate method used to identify refrigerant leaks that cannot be seen or heard, especially in hard-to-access areas or systems with slow gas loss over time.

Why Pressure Testing is Important

  • Accurately Detects Hidden Leaks – Ideal for early-stage or slow refrigerant leaks that traditional inspections may miss.

  • Prevents System Inefficiency – Ensures refrigerant is maintained at the correct pressure, optimizing cooling output and reducing power consumption.

  • Protects Critical Components – Prevents compressor strain, coil icing, and system imbalance caused by low refrigerant levels.

  • Supports Preventive Maintenance – Identifies weaknesses or potential failure points before they become major issues.

  • Ensures Safety & Compliance – Pressure testing helps comply with HVAC safety regulations and refrigerant handling standards.

Our Pressure Testing Process

  • System Shut-Down & Preparation
    We isolate and prepare the chiller system for safe pressure testing, recovering refrigerant if needed.

  • Nitrogen Pressure Charging
    The system is filled with dry nitrogen to a specific pressure rating suitable for the unit, simulating operating conditions without using actual refrigerant.

  • Pressure Monitoring & Leak Detection
    The system is monitored for pressure drops over time, indicating the presence of a leak. We also use soap bubble solution and electronic sensors at suspect points for confirmation.

  • Component Inspection
    If a leak is detected, we inspect valves, joints, coils, fittings, and welds to pinpoint the exact source of the problem.

  • Leak Repair & Retesting
    After repair, the system is retested under pressure to confirm that it is leak-free and ready for refrigerant recharge.

  • System Recharging & Final Testing
    We recharge the system with the correct refrigerant and perform final cooling and efficiency tests.

Why Choose EKG M&E Sdn Bhd for Pressure Testing?

  • Specialists in Chiller Diagnostics – Our team is highly experienced in air-cooled chiller leak detection and refrigerant system maintenance.

  • Advanced Tools & Safety Protocols – We use certified equipment and follow strict safety procedures during pressure testing.

  • Fast & Reliable Service – Minimize downtime with our efficient troubleshooting and repair workflow.

  • Environmentally Responsible – We handle refrigerants according to green HVAC practices, using low-GWP, non-ozone-depleting alternatives.

  • Complete Chiller Solutions – From leak testing to refrigerant recovery, repair, and system optimization, we offer full support.

Final Thoughts

Refrigerant leaks can silently degrade your air-cooled chiller’s performance, driving up energy costs and risking system failure. At EKG M&E Sdn Bhd, our pressure testing service is a reliable, accurate way to detect leaks and keep your cooling system operating at its best. Contact us today to schedule a refrigerant leak pressure test and protect your HVAC investment.


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