Air-cooled chiller refrigerant loss assessment

Air-cooled chiller refrigerant loss assessment


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Air-Cooled Chiller Refrigerant Loss Assessment – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we provide thorough refrigerant loss assessment services for air-cooled chillers, helping facility managers identify the cause, extent, and impact of refrigerant loss. Unnoticed or unresolved refrigerant loss can lead to decreased cooling performance, increased energy consumption, and premature component failure. Our team uses advanced diagnostic tools and a structured approach to assess refrigerant loss and recommend effective solutions.

Why Refrigerant Loss Assessment is Important

  • Restores Cooling Efficiency – Identifying and addressing refrigerant loss ensures stable and efficient cooling output.

  • Protects Compressor Health – Operating with low refrigerant can overwork the compressor, leading to overheating and damage.

  • Prevents High Energy Bills – A well-charged system operates more efficiently, reducing electricity consumption and cost.

  • Avoids System Downtime – Early assessment helps prevent unexpected breakdowns and costly emergency repairs.

  • Ensures Compliance – Regular monitoring and documentation support environmental and safety regulations for refrigerant management.

Our Refrigerant Loss Assessment Process

  • Initial Visual Inspection
    We inspect for visible signs of refrigerant oil residue, corrosion, or wear on pipes, joints, coils, and connections.

  • Pressure & Temperature Analysis
    We measure system suction and discharge pressures, subcooling, and superheat values to detect imbalances caused by refrigerant loss.

  • Electronic & Ultrasonic Leak Detection
    We scan for leaks using high-sensitivity leak detectors, ideal for detecting slow or micro leaks.

  • UV Dye or Infrared Testing (if needed)
    For hidden or persistent losses, we use UV dye tracing or infrared leak detection to pinpoint exact leak locations.

  • Refrigerant Charge Evaluation
    We compare current charge levels against manufacturer specifications to assess the extent of refrigerant loss.

  • Root Cause Analysis
    We identify whether the loss is due to mechanical wear, aging components, improper installation, or environmental conditions.

  • Comprehensive Report & Recommendations
    You’ll receive a full report outlining the source of refrigerant loss, its impact on performance, and corrective actions, including sealing, repair, or recharge.

Why Choose EKG M&E Sdn Bhd?

  • Experienced Technicians – Experts in diagnosing complex refrigerant issues in all major air-cooled chiller brands.

  • Advanced Diagnostic Tools – We use modern leak detection and performance analysis technology.

  • Fast & Efficient Service – Quick assessment and reporting to minimize downtime and restore operations.

  • Sustainable Practices – We follow eco-friendly refrigerant handling and reporting protocols.

  • Full HVAC System Support – From loss assessment to repairs, recharge, and system optimization, we provide end-to-end solutions.

Final Thoughts

Unresolved refrigerant loss can drastically reduce the efficiency and reliability of your air-cooled chiller. With EKG M&E Sdn Bhd’s refrigerant loss assessment, you gain the insights needed to fix problems early, prevent damage, and improve overall system performance. Contact us today to schedule a professional refrigerant loss assessment and keep your cooling system operating at peak performance.


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