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Air-Cooled Chiller Custom Tube Fabrication and Replacement – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we provide precise and reliable custom tube fabrication and replacement services for air-cooled chillers. Over time, chiller tubes can corrode, crack, or become blocked—reducing heat transfer efficiency and putting strain on the entire system. Our custom tube solutions are designed to match or enhance original specifications, restoring optimal performance while extending equipment life.

Why Custom Tube Fabrication Matters

• OEM replacement tubes may be hard to source, discontinued, or expensive

• Custom fabrication ensures perfect fit, performance compatibility, and quick turnaround

• Ideal for older systems, unique chiller configurations, or non-standard dimensions

• Supports retrofit projects and localized tube repairs without full coil replacement

Our Custom Tube Fabrication & Replacement Services Include

System Assessment & Tube Evaluation

• Full inspection of condenser or evaporator coils to identify worn, leaking, or blocked tubes

• Thermal imaging, pressure testing, and visual checks to pinpoint tube-related performance issues

Custom Tube Design & Fabrication

• Fabrication of copper or aluminum tubes to match OEM or custom dimensions

• Bending, cutting, and end-forming to precise specifications using professional-grade equipment

• Selection of corrosion-resistant materials based on system type and operating environment

Tube Removal & Replacement

• Careful removal of damaged tubes without disturbing the surrounding coil

• Installation of new tubes with accurate alignment, tight fit, and secure sealing

Brazing, Welding & Leak Sealing

• High-quality brazing or TIG welding techniques to ensure a leak-proof and pressure-resistant seal

• All joints tested for strength and durability under load

System Testing & Recommissioning

• Post-installation pressure testing and leak checks

• Refrigerant recharging, system balancing, and performance calibration for reliable operation

Applications

• Chiller systems with obsolete or customized tube designs

• Systems requiring partial coil repairs without full unit replacement

• Commercial, industrial, and institutional HVAC systems of all capacities

Why Choose EKG M&E Sdn Bhd?

• Custom-Fit Solutions – Tailored tube fabrication for both legacy and modern chiller systems

• Advanced Equipment – We use precision tools for accurate shaping and sealing

• Skilled Technicians – Experienced in coil restoration, tube brazing, and complex retrofits

• Quick Turnaround – Faster than ordering OEM parts, reducing system downtime

• Sustainable Practices – Eco-friendly refrigerant handling and proper metal recycling

Final Thoughts

When off-the-shelf parts won’t do, EKG M&E Sdn Bhd’s custom tube fabrication and replacement service offers a practical, high-quality solution for your air-cooled chiller. Restore performance, reduce energy loss, and extend the life of your system with expertly fabricated components. Contact us today to discuss your project or schedule a system assessment.