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Air-Cooled Chiller Damaged Tube Replacement – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we offer professional and precise damaged tube replacement services for air-cooled chillers, helping restore your system’s cooling performance and prevent further mechanical or refrigerant-related issues. Damaged tubes in the condenser or evaporator can lead to leaks, pressure loss, reduced heat exchange, and system inefficiency. Our team provides safe, effective tube replacement to keep your chiller running reliably and efficiently.

Common Causes of Tube Damage

• Corrosion or pitting from moisture and contaminants

• Mechanical stress due to vibration or impact

• Blockages or internal scaling that reduce flow

• Overpressure or thermal cycling that cause cracks or rupture

• Chemical incompatibility with cleaning agents or refrigerants

Our Damaged Tube Replacement Services Include

Inspection & Diagnosis

• Visual examination and thermal imaging to locate hot spots or performance drops

• Leak detection, pressure testing, and refrigerant level analysis

• Identification of affected tubes within the coil assembly

Tube Removal & Preparation

• Safe removal of damaged tubes using specialized tools to avoid disturbing surrounding components

• Internal cleaning of coil areas to remove scale, debris, or oil residue before installation of new tubes

Replacement Tube Fabrication & Installation

• Fabrication or supply of matching copper or aluminum tubes, based on system specifications

• Precision cutting, bending, and fitting to ensure a seamless, secure installation

• Brazing or welding of tube joints for leak-free performance

System Testing & Recommissioning

• Pressure testing, refrigerant charging, and functional verification of system operation

• Performance monitoring to ensure proper heat exchange and temperature stability

Benefits of Replacing Damaged Tubes

• Restores full cooling capacity and airflow

• Prevents refrigerant leaks and compressor stress

• Extends system life without needing full coil or chiller replacement

• Improves energy efficiency, reducing utility costs

• Protects other components from unnecessary wear

Why Choose EKG M&E Sdn Bhd?

• Skilled HVAC Technicians with expertise in all major chiller brands

• Accurate, efficient tube replacement with minimal downtime

• Eco-compliant refrigerant recovery and disposal

• Custom-fit solutions for both standard and non-standard tube configurations

• Comprehensive support including maintenance and long-term performance monitoring

Final Thoughts

Ignoring damaged chiller tubes can lead to major system failures and energy losses. With EKG M&E Sdn Bhd’s air-cooled chiller damaged tube replacement service, your system is restored with precision, reliability, and efficiency. Contact us today to schedule an inspection or service appointment.