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Air-Cooled Chiller Tube Inspection and Replacement – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we offer comprehensive tube inspection and replacement services for air-cooled chillers to ensure your system operates safely, efficiently, and reliably. Over time, chiller tubes may suffer from corrosion, scaling, cracks, or blockages, which compromise heat transfer and cooling performance. Our expert team provides detailed inspections and high-precision tube replacements to restore your system to peak condition.

When Tube Inspection and Replacement Is Needed

• Drop in cooling performance or capacity

• Increased energy consumption and longer run times

• Visible corrosion, pitting, or scaling on tube surfaces

• Refrigerant leaks or pressure inconsistencies

• Aging chillers with limited preventive maintenance history

Our Tube Inspection and Replacement Process

Visual and Thermal Inspection

We begin with a thorough inspection of evaporator or condenser tubes using visual checks, borescopes, and thermal imaging to assess heat transfer issues and physical damage.

Leak and Pressure Testing

We conduct nitrogen pressure tests and refrigerant analysis to identify micro-leaks, cracks, or weak spots within the tube assembly.

Tube Condition Report

Following inspection, we deliver a detailed report outlining the condition of your chiller tubes, with recommendations for cleaning, repair, or replacement.

Tube Removal and Cleaning

If replacement is required, we carefully remove damaged tubes and clean the coil block or heat exchanger surface of all debris, scale, and contaminants.

Custom Tube Fabrication and Installation

We install high-quality copper, aluminum, or stainless steel tubes, fabricated to match your chiller’s specifications. Tubes are cut, bent, and expanded for a secure fit.

Sealing and Testing

All tube connections are brazed or welded, followed by comprehensive leak testing and system calibration.

Benefits of Tube Inspection and Replacement

• Restores full cooling efficiency and heat transfer performance

• Prevents refrigerant leaks and reduces system downtime

• Improves energy savings and lowers operating costs

• Extends equipment lifespan without full unit replacement

• Ensures compliance with environmental and safety regulations

Why Choose EKG M&E Sdn Bhd?

• Decades of experience in HVAC and chiller tube servicing

• Custom-fit solutions for all major air-cooled chiller brands

• Advanced diagnostic tools and professional-grade materials

• Fast turnaround and minimal disruption to your operations

• Full post-service support including preventive maintenance options

Final Thoughts

Regular tube inspection and timely replacement are essential to maintaining the performance and reliability of your air-cooled chiller. Let EKG M&E Sdn Bhd help you extend the life of your system and avoid costly breakdowns. Contact us today to schedule an inspection or request a service consultation.