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Air-Cooled Chiller Tube Leak Fix and Replacement – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we provide expert tube leak fix and replacement services for air-cooled chillers, ensuring your system runs safely, efficiently, and leak-free. Chiller tubes are critical to heat transfer, and even a minor leak can result in refrigerant loss, pressure drop, reduced cooling performance, and increased energy consumption. Our team quickly identifies the issue and applies the most effective solution—whether it’s a targeted repair or full tube replacement.

Common Causes of Chiller Tube Leaks

• Corrosion or pitting due to moisture, chemicals, or age

• Cracks or pinholes from vibration, thermal cycling, or metal fatigue

• Loose tube joints or failed end caps

• Improper water treatment leading to internal tube damage

• Excessive fouling or scale buildup

Our Tube Leak Repair & Replacement Services

Leak Detection and Diagnosis

We use advanced tools such as nitrogen pressure testing, vacuum decay testing, and UV dye tracing to locate leaks accurately within the tube bundle.

Tube Leak Fix

For minor and isolated leaks:

• Precision brazing or TIG welding to seal cracks or pinholes

• Tube plugging for non-critical or redundant tube sections

• Re-pressurization and testing to verify leak containment

Tube Replacement

For severely damaged or corroded tubes:

• Safe removal of faulty tubes

• Custom-fabricated copper, aluminum, or stainless steel tubes cut and bent to match original specifications

• Installation and sealing using high-temperature brazing or welding

• Post-installation leak testing and system calibration

System Recommissioning

Once repair or replacement is complete:

• Refrigerant recharging and pressure balancing

• Performance verification under load

• Full documentation and service reporting

Benefits of Leak Repair and Replacement

• Prevents refrigerant loss and environmental hazards

• Restores cooling performance and system efficiency

• Reduces compressor strain and energy costs

• Extends equipment lifespan

• Minimizes downtime with fast, targeted service

Why Choose EKG M&E Sdn Bhd?

• Specialists in chiller tube diagnostics, repair, and replacement

• Experienced technicians for all major air-cooled chiller brands

• Use of high-quality materials and precision repair methods

• Fast turnaround with minimal disruption to your operations

• Post-service support including preventive maintenance plans

Final Thoughts

Ignoring a tube leak in your air-cooled chiller can lead to costly breakdowns and inefficiency. With EKG M&E Sdn Bhd’s tube leak fix and replacement service, you get a reliable, long-term solution backed by expert care. Contact us today to schedule a leak inspection or request a tailored service quote.