Air-cooled chiller condition monitoring service

Air-cooled chiller condition monitoring service


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Air-Cooled Chiller Condition Monitoring Service – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we provide comprehensive air-cooled chiller condition monitoring services to help you maintain optimal system performance, reduce energy consumption, and prevent costly downtime. Through real-time data analysis and periodic diagnostics, our condition monitoring solutions allow you to detect early signs of wear, inefficiency, or potential failure—so you can act before problems escalate.


What Is Condition Monitoring?

Condition monitoring involves the continuous or scheduled collection and analysis of data related to your chiller’s performance. By monitoring vibration, temperature, pressure, refrigerant levels, and electrical consumption, we can spot hidden issues and recommend timely maintenance or adjustments.

What We Monitor

  • Compressor performance and vibration

  • Refrigerant pressure and charge levels

  • Fan motor operation and airflow balance

  • Evaporator and condenser coil temperature differentials

  • Bearing and structural vibration trends

  • Electrical load, current draw, and start/stop cycles

Our Condition Monitoring Services Include

Sensor-Based Monitoring & Data Logging

We install non-intrusive sensors to monitor key parameters and performance metrics over time, either continuously or at scheduled intervals.

Performance Benchmarking

Current system data is compared to OEM standards and historical trends to detect deviations that may indicate wear, fouling, or mechanical faults.

Trend Analysis & Predictive Insights

We analyze collected data for patterns that indicate developing issues such as:

  • Refrigerant leakage

  • Compressor inefficiency or overheating

  • Fan motor imbalance

  • Tube fouling or scaling

  • Bearing degradation

Reporting & Recommendations

Our expert team provides clear, actionable reports with:

  • Performance summaries

  • Detected anomalies or risks

  • Maintenance recommendations or parts replacement schedules

  • Suggested energy-saving upgrades or optimizations

Benefits of Chiller Condition Monitoring

  • Prevents unplanned failures through early issue detection

  • Improves energy efficiency by ensuring optimal operating conditions

  • Extends equipment lifespan with predictive maintenance

  • Reduces operational costs and emergency repair expenses

  • Supports compliance with sustainability and facility standards

Why Choose EKG M&E Sdn Bhd?

  • Experts in HVAC diagnostics and chiller performance analysis

  • Use of advanced condition monitoring tools and software

  • Service available for all major air-cooled chiller brands and models

  • Tailored monitoring programs to fit your facility size, usage, and budget

  • Full support from inspection to repair and long-term maintenance

Final Thoughts

Don't wait for breakdowns—predict them. With EKG M&E Sdn Bhd’s air-cooled chiller condition monitoring service, you gain continuous insight into your system’s health, allowing you to stay ahead of failures and optimize performance. Contact us today to schedule a consultation or set up a monitoring plan tailored to your facility.


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