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Air-Cooled Chiller Vibration Diagnostics – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we provide specialized vibration diagnostics for air-cooled chillers, helping facility managers identify and address hidden mechanical issues before they lead to system failure. Our diagnostics service pinpoints the root causes of abnormal vibrations—such as imbalance, misalignment, bearing wear, or resonance—to ensure optimal performance, reliability, and energy efficiency.

Why Vibration Diagnostics Is Essential

• Detects mechanical faults early, before costly damage occurs

• Prevents unscheduled downtime and breakdowns

• Enhances chiller performance and energy efficiency

• Supports predictive maintenance strategies

• Extends the lifespan of motors, compressors, and fans

What We Diagnose

• Compressor and motor vibration irregularities

• Fan blade imbalance or mounting issues

• Shaft misalignment and coupling wear

• Bearing degradation or lubrication failure

• Structural vibration or resonance in support frames

Our Vibration Diagnostics Process

Visual and Mechanical Assessment
We begin with a full inspection of all rotating and structural components to check for signs of wear, looseness, or misalignment.

Sensor-Based Vibration Monitoring
We install triaxial vibration sensors and use advanced data analyzers to collect and assess vibration across multiple axes and frequencies.

Frequency Spectrum & Fault Detection
Through FFT (Fast Fourier Transform) and time waveform analysis, we identify:

• Specific fault frequencies linked to mechanical wear

• Harmonics caused by electrical or mechanical resonance

• Progression of issues over time for trending purposes

Detailed Reporting & Recommendations
Our diagnostic report includes:

• Vibration amplitude and frequency readings

• Identified faults with severity levels

• Recommended corrective actions (balancing, realignment, component replacement)

Benefits of Vibration Diagnostics

• Prevents unexpected failures and production loss

• Increases operational reliability and uptime

• Reduces repair costs and energy consumption

• Improves equipment safety and performance

• Enables targeted, data-driven maintenance

Why Choose EKG M&E Sdn Bhd?

• Experts in HVAC system diagnostics and chiller vibration analysis

• Equipped with state-of-the-art monitoring and analysis tools

• Proven results across commercial and industrial HVAC systems

• Fast turnaround and actionable maintenance insights

• Ongoing support including repair, monitoring, and vibration correction

Final Thoughts

Abnormal vibration is a warning sign that should never be ignored. With EKG M&E Sdn Bhd’s air-cooled chiller vibration diagnostics, you can uncover hidden problems, extend equipment life, and keep your system running at peak performance. Contact us today to schedule a diagnostic session.