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Air-Cooled Chiller Vibration Monitoring – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we offer expert vibration monitoring services for air-cooled chillers, designed to detect mechanical issues early and ensure smooth, energy-efficient operation. Continuous or periodic vibration monitoring helps identify problems such as imbalance, misalignment, bearing wear, and looseness—before they escalate into costly failures or system downtime.

Why Vibration Monitoring Is Essential

• Detects early signs of mechanical stress or failure

• Prevents unplanned breakdowns and costly repairs

• Reduces energy consumption by maintaining optimal performance

• Extends the lifespan of compressors, motors, and fans

• Supports predictive maintenance and equipment reliability

What We Monitor

• Compressor vibration behavior

• Fan motor and blade balance

• Bearing condition and resonance issues

• Motor and shaft alignment

• Structural integrity of mounting systems

Our Vibration Monitoring Approach

Sensor Installation
We install high-sensitivity vibration sensors on critical components, including compressors, fan motors, and support frames.

Data Collection and Trend Analysis
We collect real-time or scheduled vibration data and analyze it using tools such as FFT (Fast Fourier Transform) and waveform analysis to detect abnormalities in frequency and amplitude.

Fault Detection
We identify mechanical issues such as:

• Rotor imbalance

• Shaft misalignment

• Loose parts or mounts

• Bearing deterioration

• Structural resonance

Reporting and Recommendations
You receive a detailed report outlining:

• Vibration levels and comparison to acceptable thresholds

• Detected faults and affected components

• Recommended corrective actions (balancing, alignment, replacement)

Benefits of Chiller Vibration Monitoring

• Improves cooling system performance and reliability

• Reduces risk of catastrophic equipment failure

• Enables planned maintenance and reduces emergency repairs

• Supports long-term equipment health and lifecycle management

• Complies with industry best practices in HVAC maintenance

Why Choose EKG M&E Sdn Bhd?

• HVAC experts with specialized experience in chiller diagnostics

• Use of advanced vibration monitoring technology

• Custom monitoring plans tailored to your facility and operational needs

• Support for all major air-cooled chiller brands

• End-to-end service from analysis to repair and performance tuning

Final Thoughts

Proactive monitoring is the key to preventing costly downtime. With EKG M&E Sdn Bhd’s air-cooled chiller vibration monitoring, you gain real-time visibility into your system’s health, allowing smarter decisions and safer, more efficient operation. Contact us today to schedule your monitoring setup or request a tailored plan.