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Air-Cooled Chiller Vibration Testing Service – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we offer professional vibration testing services for air-cooled chillers, providing in-depth mechanical diagnostics to detect imbalances, misalignments, looseness, bearing issues, and more. Vibration testing is a critical part of predictive maintenance, helping to prevent unexpected breakdowns, extend equipment life, and optimize cooling system performance.

Why Vibration Testing Matters

• Detects early signs of mechanical wear or failure

• Helps prevent expensive damage to compressors, fans, and motors

• Improves system reliability and efficiency

• Reduces unplanned downtime and repair costs

• Supports safe and smooth operation

What We Test

• Compressor assemblies (scroll, screw, or reciprocating)

• Condenser fan motors and blades

• Motor-to-compressor couplings

• Bearings and rotating components

• Mounting base and frame structure

Our Vibration Testing Process

Visual Inspection
We begin with a detailed check of all rotating parts, mounts, and supports to identify any visible signs of misalignment, wear, or looseness.

Sensor Setup
We install precision vibration sensors (accelerometers or velocity transducers) on key locations across the chiller unit.

Data Acquisition
The system is run under normal operating conditions while we collect real-time vibration signals across multiple frequencies.

Signal Analysis
Using FFT (Fast Fourier Transform) and waveform analysis, we evaluate:

• Vibration amplitude and frequency

• Mechanical resonance

• Harmonic distortion

• Bearing condition

• Shaft misalignment or imbalance

Reporting & Recommendations
We provide a full diagnostic report that includes:

• Vibration severity levels

• Detected faults and affected components

• Recommendations for corrective actions (balancing, alignment, repairs)

Benefits of Vibration Testing

• Early fault detection before damage escalates

• Improved cooling performance and system balance

• Reduced energy consumption and noise

• Extended equipment lifespan

• Safer and more stable operation

Why Choose EKG M&E Sdn Bhd?

• HVAC specialists with deep experience in mechanical diagnostics

• Use of state-of-the-art vibration testing tools and software

• Service available for all major air-cooled chiller brands and models

• Fast response and clear, actionable reporting

• Complete support including repairs, alignment, and follow-up testing

Final Thoughts

Routine vibration testing is essential to keep your air-cooled chiller running efficiently and safely. With EKG M&E Sdn Bhd’s vibration testing service, you gain the insights you need to make informed maintenance decisions and avoid costly disruptions. Contact us today to schedule your testing appointment.