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Air-Cooled Chiller Compressor Alignment Service – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we provide expert compressor alignment services for air-cooled chillers, ensuring precise shaft alignment between compressors and motors to prevent mechanical wear, reduce vibration, and maximize energy efficiency. Misalignment is a common but often overlooked issue that can lead to bearing failure, coupling damage, noise, and premature system failure.

Why Compressor Alignment Matters

• Prevents mechanical stress and component damage

• Reduces excessive vibration and operational noise

• Improves energy efficiency and load distribution

• Extends the lifespan of motors, compressors, and couplings

• Supports reliable, continuous chiller performance

Common Signs of Misalignment

• Increased vibration near the compressor or motor

• Unusual noise or humming during operation

• Coupling wear or failure

• Frequent bearing replacements

• Higher energy consumption or inconsistent cooling

Our Compressor Alignment Process

Initial Inspection
We visually assess the compressor and motor mounts, coupling condition, and alignment indicators such as wear patterns or shaft deflection.

Precision Laser Alignment
We use high-accuracy laser alignment tools to detect angular, parallel, and axial misalignment between the motor and compressor shafts.

Alignment Correction
We make fine adjustments to mounting feet, shims, and base positions to achieve alignment within OEM-recommended tolerances.

Post-Alignment Verification
After realignment, we perform:

• Vibration rechecking to confirm stability

• Coupling inspection to ensure even torque distribution

• Operational testing under load to verify smooth performance

Detailed Service Report
You’ll receive a comprehensive report including:

• Pre- and post-alignment measurements

• Corrective actions taken

• Recommendations for ongoing alignment checks

Benefits of Compressor Alignment

• Minimizes wear and mechanical failure

• Improves cooling consistency and system uptime

• Reduces maintenance frequency and costs

• Supports ISO vibration compliance

• Increases overall system reliability and energy performance

Why Choose EKG M&E Sdn Bhd?

• Specialists in HVAC and rotating equipment alignment

• Use of advanced laser alignment tools

• Experienced with all major air-cooled chiller brands and models

• Fast, efficient service with minimal operational disruption

• Full support including vibration testing, repairs, and maintenance

Final Thoughts

Even minor misalignment can have major consequences. With EKG M&E Sdn Bhd’s air-cooled chiller compressor alignment service, you protect your investment and ensure optimal chiller performance. Contact us today to schedule an alignment inspection or include it in your preventive maintenance plan.