Air-cooled chiller compressor leak repair

Air-cooled chiller compressor leak repair


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Air-Cooled Chiller Compressor Leak Repair – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we offer professional compressor leak repair services for air-cooled chillers, helping to restore cooling performance, prevent refrigerant loss, and reduce energy consumption. Compressor leaks—whether from gaskets, fittings, valves, welds, or seals—can lead to significant system inefficiencies, environmental concerns, and eventual compressor failure if not addressed quickly and properly.

Why Compressor Leak Repair Is Important

  • Prevents refrigerant loss and costly top-ups

  • Maintains optimal cooling capacity and pressure levels

  • Reduces energy consumption and compressor strain

  • Prevents oil contamination or migration

  • Supports compliance with environmental regulations

Common Sources of Compressor Leaks

  • Discharge or suction line connections

  • Worn shaft seals or gasket failures

  • Cracked or corroded welds or pipe joints

  • Leaky service valves or access ports

  • Threaded fittings and vibration-related damage

Our Compressor Leak Repair Process

Inspection and Leak Detection
We start with a thorough system inspection using methods such as:

  • Electronic leak detectors

  • UV dye injection

  • Nitrogen pressure testing

  • Bubble solution for small surface leaks

Leak Isolation and Assessment
We locate the precise point of leakage and determine the severity—whether it's a surface crack, seal failure, or connection issue.

Leak Repair Execution
Depending on the leak type and location, we perform:

  • Seal or gasket replacement

  • Copper pipe welding or brazing

  • Valve tightening or part replacement

  • Compressor disassembly and resealing (if necessary)

System Restoration and Testing
Once repaired, we:

  • Re-pressurize and leak test the system

  • Recharge refrigerant to specified levels

  • Test compressor operation under load

  • Check for proper pressure, temperature, and oil return

Final Report and Recommendations
We provide documentation of:

  • Leak source and repair method

  • Pre- and post-repair system performance

  • Recommendations for preventive maintenance or monitoring

Benefits of Compressor Leak Repair

  • Restores cooling performance and energy efficiency

  • Reduces refrigerant and oil loss

  • Extends compressor and system lifespan

  • Prevents environmental hazards and legal penalties

  • Supports predictive maintenance planning

Why Choose EKG M&E Sdn Bhd?

  • Specialists in HVAC leak detection and compressor repairs

  • Certified technicians using precise tools and OEM-approved methods

  • Experience across all major air-cooled chiller brands

  • Quick response, minimal downtime, and long-lasting results

  • End-to-end support from diagnostics to system recommissioning

Final Thoughts

Even a small compressor leak can lead to big problems. With EKG M&E Sdn Bhd’s air-cooled chiller compressor leak repair service, you get reliable, efficient solutions that keep your system running smoothly and efficiently. Contact us today to schedule an inspection or urgent repair.


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