Air-cooled chiller compressor maintenance

Air-cooled chiller compressor maintenance


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Air-Cooled Chiller Compressor Maintenance – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we provide expert compressor maintenance services for air-cooled chillers, helping you maintain peak system performance, minimize downtime, and extend the life of your equipment. The compressor is the heart of your chiller, and regular maintenance is essential to ensure it operates efficiently, reliably, and safely.

Why Compressor Maintenance Is Critical

  • Prevents unexpected breakdowns and costly repairs

  • Maintains energy efficiency and consistent cooling output

  • Extends compressor lifespan and system reliability

  • Detects early signs of wear, leaks, or electrical issues

  • Supports manufacturer warranty compliance and operational standards

What’s Included in Our Compressor Maintenance Service

Visual and Operational Inspection

  • Check for oil leaks, vibration, and noise

  • Inspect belts, couplings, and mountings

  • Verify compressor cycling and operating pressures

Electrical System Check

  • Test voltage, current draw, and phase balance

  • Inspect and tighten wiring, contactors, and terminals

  • Assess condition of start components, relays, and capacitors

Refrigerant System Evaluation

  • Check suction and discharge pressures

  • Monitor refrigerant charge level and superheat/subcooling

  • Look for signs of refrigerant migration or contamination

Lubrication and Oil Management

  • Check oil level, condition, and return

  • Perform oil analysis if needed for wear detection

  • Replace filters and oil separators if required

Mechanical and Vibration Testing

  • Conduct vibration analysis to detect imbalance or bearing issues

  • Inspect compressor alignment and structural stability

  • Test for shaft or valve wear (if applicable)

System Performance Optimization

  • Calibrate controls and safety switches

  • Ensure proper load/unload operation

  • Verify overall compressor efficiency and capacity

Benefits of Routine Compressor Maintenance

  • Increases chiller uptime and reliability

  • Prevents major repairs or premature failure

  • Improves cooling performance and system responsiveness

  • Reduces energy bills and operational stress

  • Ensures safe, smooth operation year-round

Why Choose EKG M&E Sdn Bhd?

  • Skilled technicians with expertise in compressor diagnostics and service

  • Use of advanced testing tools and OEM-recommended procedures

  • Familiarity with scroll, screw, and reciprocating compressors

  • Experience across all major air-cooled chiller brands

  • Full-service solutions from inspection to repair and performance optimization

Final Thoughts

Don’t wait for your compressor to fail before giving it attention. With EKG M&E Sdn Bhd’s air-cooled chiller compressor maintenance, you get reliable performance, energy savings, and peace of mind. Contact us today to schedule your routine service or set up a preventive maintenance plan.


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