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Air-Cooled Chiller Compressor Performance Restoration – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we specialize in compressor performance restoration for air-cooled chillers, bringing aging or underperforming compressors back to optimal efficiency. Over time, issues such as wear, oil contamination, electrical faults, misalignment, or refrigerant imbalances can degrade compressor output. Our comprehensive restoration service is designed to improve reliability, boost cooling capacity, and reduce energy consumption—without the need for full compressor replacement.

Why Compressor Performance Restoration Is Essential

• Recovers lost cooling capacity and efficiency

• Prevents premature compressor failure

• Reduces operating costs and energy waste

• Enhances system reliability and uptime

• Supports sustainable maintenance practices

Common Performance Issues We Resolve

• Low refrigerant compression or output

• High amperage and energy consumption

• Abnormal vibration or noise during operation

• Inconsistent suction and discharge pressure

• Delayed or failed start-ups

• Reduced oil return or contamination in the lubrication system

Our Compressor Performance Restoration Approach

Detailed System Diagnostics
We begin with a full diagnostic evaluation, including:

• Electrical testing and insulation resistance checks

• Oil and refrigerant analysis

• Pressure and temperature profiling

• Vibration and acoustic monitoring

Mechanical and Electrical Component Repair
We address issues such as:

• Bearing and valve wear

• Shaft misalignment or damage

• Worn or contaminated seals and gaskets

• Electrical faults in windings, terminals, or start components

Oil System and Refrigerant Correction
We flush contaminated oil, replace filters or separators, recharge with OEM-specified lubricant, and ensure refrigerant charge and flow are optimized.

Compressor Recommissioning
Once restored, we perform live testing to verify:

• Start-up reliability

• Load performance under varying conditions

• Stable suction/discharge pressures

• Balanced electrical draw and reduced vibration

Benefits of Compressor Performance Restoration

• Cost-effective alternative to full compressor replacement

• Immediate improvement in system capacity and responsiveness

• Reduced stress on motors, fans, and related components

• Improved energy efficiency and lower carbon footprint

• Extended equipment life and minimized future repairs

Why Choose EKG M&E Sdn Bhd?

• Experts in chiller performance optimization and compressor servicing

• Advanced diagnostic and repair tools for all compressor types

• Experience with scroll, screw, and reciprocating compressors

• Support for all major air-cooled chiller brands

• Reliable results backed by comprehensive service reporting

Final Thoughts

If your compressor isn’t performing like it used to, you don’t need a replacement—you need a restoration. With EKG M&E Sdn Bhd’s air-cooled chiller compressor performance restoration, your system will run stronger, cooler, and more efficiently. Contact us today to schedule an assessment or request a tailored service plan.