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Air-Cooled Chiller Compressor Rebuild Service – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we offer professional compressor rebuild services for air-cooled chillers, providing a cost-effective and efficient solution to restore your compressor’s full functionality. Whether your unit is suffering from internal wear, mechanical failure, or poor performance due to age or operating conditions, our rebuild service extends the life of your equipment while minimizing downtime and operational disruption.

Why Compressor Rebuilding Is a Smart Option

• Restores like-new performance at a lower cost than replacement

• Addresses internal wear, seal failure, and component degradation

• Minimizes downtime with faster turnaround than new unit procurement

• Extends the useful life of your chiller system

• Reduces waste and environmental impact

What We Rebuild

• Scroll, screw, and reciprocating compressors

• Compressors from all major air-cooled chiller brands

• Single and multi-compressor systems

• Units with mechanical, oil system, or internal component damage

Our Compressor Rebuild Process

Initial Diagnostic & Disassembly
We start with a complete system and compressor evaluation to identify faults and confirm suitability for rebuilding. The unit is then safely removed and disassembled.

Internal Inspection & Cleaning
All internal parts are cleaned, and we inspect:

• Pistons, scrolls, or rotors

• Bearings, crankshafts, and valve plates

• Gaskets, seals, and lubrication passages

Component Replacement & Machining
We replace worn or damaged components with OEM-spec or equivalent quality parts, including:

• Bearings and seals

• Valve assemblies

• Shaft components

• Gasket kits and O-rings

Reassembly & Testing
The rebuilt compressor is carefully reassembled, aligned, and tested to ensure:

• Correct tolerances

• Smooth, vibration-free operation

• Proper oil pressure and refrigerant handling

Reinstallation & Final Commissioning
Once rebuilt, the compressor is reinstalled into your chiller system. We recharge refrigerant (if needed), test under load, and ensure the unit is running efficiently and reliably.

Benefits of a Rebuilt Compressor

• Restores system efficiency and cooling capacity

• Saves up to 40–60% compared to full replacement

• Reduces downtime and maintenance costs

• Provides reliability backed by expert workmanship

• Ideal for older systems where replacements may be unavailable

Why Choose EKG M&E Sdn Bhd?

• Experts in compressor rebuilding and mechanical restoration

• Access to high-quality parts and machining tools

• Skilled technicians experienced with various compressor types and brands

• End-to-end service from removal to recommissioning

• Backed by detailed reports and post-rebuild performance validation

Final Thoughts

When your air-cooled chiller compressor starts showing signs of failure, rebuilding it can be the smartest move. With EKG M&E Sdn Bhd’s compressor rebuild service, you get reliable performance, significant savings, and fast turnaround. Contact us today to book an inspection or request a rebuild quotation.